This is the second year in the three-year Automotive Technology program at Waltham High School. This year the students will study all aspects of brake, steering, and suspension systems. A strong emphasis is placed on theory and diagnosis, as well as the actual repair of the system. Students will use the latest equipment including brake lathes, an electronic wheel balancer, the Hunter alignment machine, and a Snap-On Modis diagnostic computer scanner. Work will be performed on bench mounted mock-ups, donated shop cars, and customer cars. In addition to performing the work, students will also interact with the customers in order to improve communication skills and develop a diagnostic strategy.


Unit

Timeframe

Big Ideas (Statements or Essential Questions)

Major Learning Experiences from Unit 

Shop safety, brake system operation, brake hydraulics

September   4 Weeks

Review of Safety Instruction


Brake System Operation

Shop regulations, review lifts and jacks, safety tests

Types of brakes, brake fluid properties, friction, asbestos handling procedures 

Hydraulic systems cont.,

Power boosters

October 

4 Weeks

Brake Hydraulic Systems


Power Brake Boosters

Pascal’s Law, master cylinder service, brake bleeding procedures, proportioning, pressure differential and metering valves. Fabricating brake lines

Vacuum booster operation, hydro-boost operation, servicing power boost systems

Drum brake systems, Disc brake systems

November

4 Weeks

Diagnosing and Repairing Drum Brake Systems

Diagnosing and Repairing Disc Brake Systems

Drum brake operation, self adjusting systems, machining drums, adjusting drum brakes, drum brake diagnosis

Disc brake operation, servicing disc brake calipers, machining rotors, diagnosing disc brake problems

Parking brakes, antilock brake systems

December

4 Weeks

Diagnosing and Repairing Parking Brake Systems


Antilock Brake Systems

Parking brake construction, parking brake adjustments, diagnosing the parking brake


Antilock brake system (ABS) operation, diagnosing and repairing ABS brakes including use of scanner, traction control systems

Tires and wheels

January

4 Weeks

Mid-Term, Brake Systems


Tire and Wheel Service

Review of brakes.

Mid-term exam covering brake systems.


Tire construction, identify tire markings, tire and wheel removal and installation, wheel balancing, servicing tires and wheels

Front suspension systems

February

4 Weeks

Front Suspension Systems

SLA and Mcpherson struts

Identify front suspension systems and parts, service McPherson struts, wheel bearing service, ball joint service

Rear suspension systems

March

4 Weeks

Rear Suspension Systems



Wheel Alignment Service

Identify rear suspension systems and parts, service rear suspension


Pre-alignment inspection, alignment service, 4-wheel alignment, rear wheel adjustments, front wheel adjustments

Wheel alignment  Begin steering systems

April

4 Weeks

Wheel Alignment Service

(Cont.)

      Automotive Steering Systems

Wheel alignment theory, caster, camber, toe, SAI, toe-out on turns


Types of steering systems, power assist steering systems, identify and service steering components, 4-wheel steering systems

Steering systems

May

4 Weeks

Automotive Steering Systems

(Cont.)

Electric steering systems

June

Preview

Year End Review


Final Exam

Review disk and drum brakes, electronic brake control, tires, steering, and suspension.

Final Exam covering all topics studied during the year.